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HOME Waste Plastic Pyrolysis Plant

>> The advantages of the Pyrolysis Process

• The ability to recover valuable product and/or energy from wastes

• The process is 'greener with high technology solutions

• The ability to reduce and eliminate deposal of scrap tires in landfills.

• Helps to meet the countrys recycling philosophy and targets.

• Reduces greenhouse gas production - helps meet Kyoto Protocol targets.

Recovered valuable materials:

 

Raw material

Fishing net, safety net,

Farm- oriented film

Convenient bags,

weave bags

Off-cut of recycled paper mill

Oil yield

40%-50%

40%

20%-30%

* The specific rate subjects to the raw materials used please contact us for details.

 

>> Features

* Safety

With an auto welding machine for the reactor, it can not only greatly improve working efficiency but also guarantee the quality of welding seam, thus avoid explosion caused by gas leak. Professional heating treatment and x-ray detection chamber are especially for welding.

Vacuum system will prevent oil gas from going back to reactor and causing accident

Professional thermometer, pressure gauge and safety valve.

It is dangerous to burn exhaust gas (C1 to C4) without any safety measures. In our process, it is transferred first through the safety device and a safety burning air muzzle. Before burning, we should ensure the safety of production.

* Environmental protection Long service life

Well water dedusting system can avoid black smoke.

The exhaust gas will be recycled for heating reactor, no gas pollution

Every junction of the reactor is in good sealing situation with professional sealing material.

* Long service life

Material: Q245R/345R special steel plate, thickness 14-16mm

Welding: Automatic welding machine with heating treatment and x-ray detection will prolong the service life of reactor to the max.

The service life of the reactor will be 5-6 years

* Energy saving

Well sealing for heating system, no gas leak and saving fuel.

The exhaust gas will be recycled for reactor heating.

 

>> Structure and principle

* whole parts

The whole pyrolysis system is composed by 16 parts,which are reactor,Insulation layer,Desulfurization,deduster,Draft fan,Chimney,Water film cyclone,Condenser,Water tank,Cooling tower(optional),Gas recycle system,Oil tank,Gas separate,Waste gas burner,Furnace,Blower,Carbon black slag system.

The keys of pyrolysis plant are reactor and cooling system.

* Reactor

Reactor directly decides the machine's safety and service life. It is made by welded steel plate. So the quality of welding will have a direct impact on safety and service life. Therefore, we use automatic welding machine, X-rays detection and heating treatment which will not only guarantee the quality of welding but also greatly improve working efficiency.

 

>> Technical Data

 

 

Items

Contents

1

Equipment type

XD-06

XD-08

XD-10

2

Raw material

Tires/ Plastic/ Rubber

Tires/ Plastic/ Rubber

Tires/ Plastic/ Rubber

3

Structural form

Horizontal rotation

Horizontal rotation

Horizontal rotation

4

24-hour Capacity

6ton

8 ton

10 ton

5

Oil yield

2.7~3 ton

3.6~4 ton

4.5~5 ton

6

Operating pressure

Normal

Normal

Normal

7

Material of Reactor

Q345R

Q345R

Q345R

8

Thickness of Reactor

14mm

14mm

14mm

9

Rotate speed of Reactor

0.4turn/minute

0.4turn/minute

0.4turn/minute

10

Total power

12KW

12KW

12KW

11

Mode of cooling

Water cooling

Water cooling

Water cooling

12

Kind of transmission

Internal gear drive

Internal gear drive

Internal gear drive

13

Noise dB(A)

85

85

85

14

Size of Reactor(DL)

20006000

22006600

26006600

15

Working form

Intermittent operation

Intermittent operation

Intermittent operation

16

Delivery time

20days

20days

20days

17

Weight

18~22T

20~25T

25~30T

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